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Gabion DuvarGABİON

Gabion Wall

Double panel mesh · Ø6–8 mm wire · hot-dip galvanised · 1030–2030 mm height · stone-filled

Gabion Wall

A gabion wall system formed by combining galvanised double panel mesh with locally sourced stone fill. Delivers both engineering performance and natural aesthetics in retaining wall, landscaping, and garden boundary applications. No foundation required; its permeable structure manages water pressure effectively.

Quick Specs
Wire DiameterØ6–8
  • Height
    1030–2030mm
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Quality & Certifications

Internationally accredited, certified manufacturing

  • ISO 9001:2015
    Kalite Yönetim Sistemi
  • ISO 14001:2015
    Çevre Yönetim Sistemi
  • ISO 45001:2018
    İş Sağlığı ve Güvenliği Yönetim Sistemi
  • CE
    CE Uygunluk Beyanı (EN 10223-4)
  • TSE
    Türk Standardlarına Uygunluk
Double Panel Mesh. The Weight of Stone, the Strength of Galvanised Steel.
01ENGINEERING

Double Panel Mesh. The Weight of Stone, the Strength of Galvanised Steel.

The double panel mesh produced from Ø6–8 mm wire maintains its dimensional stability against high stone loading. Hot-dip galvanised coating (EN ISO 1461) provides 50+ years of corrosion resistance. Connecting wires lock both panels together, giving the basket three-dimensional rigidity.

  • Double Panel — twin-face welded wire mesh basket
  • Wire Ø6×5×6 mm or Ø8×6×8 mm
  • Hot-Dip Galvanised — 70–85 μm, 50+ years
  • 40×120×3 mm hollow section post — same galvanised coating
Production Process

Integrated production from raw material to quality control

  1. 01

    Wire Procurement

    Ø6–8 mm high-tensile steel wires are sourced to EN 10025 standard; strength and hardness tests are applied at goods-in inspection.

  2. 02

    Double Panel Welding

    Wires are joined on automated spot-welding lines in a twin-face basket geometry; aperture spacing and dimensional tolerances are verified.

  3. 03

    Connecting Wires & Forming

    Intermediate connecting wires are fitted between the two panels to give the basket three-dimensional structural rigidity; the basket is cut to module dimensions.

  4. 04

    Hot-Dip Galvanising

    Baskets and posts are processed in a hot-dip galvanising bath to EN ISO 1461; a 70–85 μm zinc layer provides 50+ years of corrosion resistance.

  5. 05

    Quality Control & Packaging

    Weld strength, galvanised coating thickness, and dimensional tolerances are inspected; modules and posts are packaged together for dispatch.

Reliable Support for Roadsides and Sloping Ground
02İSTİNAT

Reliable Support for Roadsides and Sloping Ground

The combination of high stone mass and water permeability makes the gabion wall the preferred solution for retaining applications. It drains water while resisting ground pressure with its self-weight; its flexibility accommodates seismic activity and settlement on sloping terrain where rigid structures would crack.

  • Water-permeable structure — no hydrostatic pressure build-up
  • Flexible system — accommodates ground movement
  • No foundation required — fast installation
  • 1030–2030 mm height options
Use Cases

Engineered solutions for every sector

  • İstinat & Şev Stabilitesi

    Yol kenarı, dağ yamacı ve eğimli arazilerde şev kaymasını ve erozyon hasarını önler; su geçirgen yapısıyla hidrostatik baskıyı dağıtır.

  • Bahçe & Peyzaj

    Villa, konut ve park projelerinde terasa ve zemin kademe duvarları; yerel taş seçimiyle çevreyle uyumlu doğal estetik.

  • Gürültü & Görsel Bariyer

    Yoğun taş kütlesi akustik yalıtım sağlar; yol, otoyol ve sanayi tesisi kenarlarında hem gürültü hem görsel ekran.

  • Erozyon Kontrolü

    Dere yatağı, nehir kıyısı ve drenaj kanalı kenarlarında zemin yıkılmasını engeller; su akışına uyum sağlayan esnek yapı.

  • Kentsel & Kamusal Alan

    Belediye parkı, meydan, bisiklet yolu sınırı ve okul bahçesi düzenlemelerinde modern-doğal görünümlü sınır ve oturma elemanı.

Natural Aesthetics That Blend with the Landscape Through Local Stone
03PEYZAJ

Natural Aesthetics That Blend with the Landscape Through Local Stone

Baskets filled with granite, basalt, or limestone blend with the surrounding environment. Over time, moss and vegetation establish themselves on the basket face, turning the wall into a completely natural feature. The preferred visual language for residential, park, and urban landscaping projects.

  • Infinite colour and texture with local stone selection
  • Naturally greens over time with moss and plants
  • Garden, terrace, park, and urban landscaping
  • Timber/concrete coping stone option for the top
Dimensions & Configuration

Height, weight and recommended post spacing

Height (mm)Weight (kg/panel)Panel Width (mm)Recommended Post Spacing (mm)
103028.010001000
123033.010001000
143038.010001000
163043.010001000
183048.010001000
203054.010001000
Colour & Coating

Two-layer galvanised + PVC protection

  • Galvaniz (doğal)#b8b8b8
    Galvanised only
Technical Specifications
Panel TipiDouble Panel (çift yüzlü kafes)
Tel ÇapıØ6×5×6 mm / Ø8×6×8 mm
KaplamaSıcak Daldırma Galvaniz (HDG)
Yükseklik1030 / 1230 / 1430 / 1630 / 1830 / 2030 mm
Direk40×120×3 mm kutu profil sac — sıcak daldırma galvaniz
DolguKırma taş, çakıl, granit, bazalt veya dekoratif taş (temin edilmez)
Detailed Description

What Is a Gabion Wall?

A gabion wall is a gravity wall system formed by filling galvanised steel mesh baskets with stone, gravel, or crushed rock. The word "gabion" derives from the Italian "gabbione" (large cage). Originating in ancient Roman engineering and combined with modern galvanised wire technology, this system has become one of the most reliable solutions for landscape, retaining, and boundary wall applications.

Technical Structure

The core of the system is a double panel (twin-face welded mesh) basket. Intermediate connecting wires placed between the two parallel panels give the basket dimensional rigidity. The mass of stone fill inside the basket provides the wall's dead weight and transfers it to the ground.

  • Panel: Double Panel — twin-face welded wire mesh basket
  • Wire Diameter: Ø6×5×6 mm or Ø8×6×8 mm
  • Coating: Hot-Dip Galvanised (EN ISO 1461) — 70–85 μm zinc layer
  • Height: 1030 / 1230 / 1430 / 1630 / 1830 / 2030 mm
  • Post: 40×120×3 mm hollow section steel, hot-dip galvanised

Advantages of Gabion Walls

  • No Foundation Required: The flexible structure accommodates ground movement; a rigid concrete foundation is not necessary.
  • Water Permeable: Voids between the stone fill filter water; hydrostatic pressure does not build up and drainage functions freely.
  • Natural Aesthetics: Baskets filled with local stone blend with the surrounding landscape; over time moss and vegetation give the wall an even more natural appearance.
  • Long Service Life: Hot-dip galvanised coating provides 50+ years of corrosion resistance.
  • Fast Installation: Standard modules are assembled in situ; no concreting or curing is required.
  • Environmentally Friendly: Fill material can be sourced locally, minimising transport load and carbon footprint.

Applications

  • Retaining walls on roadsides and mountainous terrain
  • Ground erosion control and slope stabilisation
  • Garden, villa, and housing estate boundary walls
  • Landscape terracing and level-change management
  • Park and recreation area landscaping features
  • Noise barriers and visual screens

Selecting Fill Stone

Gabion baskets can be filled with various stone types including granite, basalt, limestone, or river cobble. Stone size must be larger than the mesh aperture (typically 100–200 mm). The choice of colour, texture, and size defines the aesthetic character of the wall. Fill stone is not supplied by Konak Tel Çit; it is sourced from local quarries or suppliers by the project owner.

For project-specific retaining wall and large gabion applications, share the site conditions, wall length, and height; our team will provide a technical calculation and price the same day.

Bulk Quote

Gabion Wall

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Ürün Kodu

PRD-0070

Gabion Duvar

MANUFACTURER · FACTORY

Gabion Wall Manufacturer

Gabion Wall is manufactured directly by Konak Tel Çit at its factory in Aksaray — not outsourced, but produced in house from start to finish. Heavily galvanized (or PVC-coated) wire is produced as a spot-welded box; corners and joints are checked to suit the load.

Quality assurance: production certified to ISO 9001, ISO 14001, ISO 45001 and CE; every batch is checked for box dimensions, weld/joint strength and coating.

Manufacturer Profile

Integrated factory production in Aksaray since 1972

Founded
1972
Production Sites
2
Export Reach
80+ Countries
Annual Capacity
60,000 tons
Covered Area
20,000 m²
Quality
ISO · CE · TSE
Logistics & Shipping

Nationwide shipping in Türkiye and exports to 80+ countries

  • Panels per Pallet
    15
  • Pallets per Container
    20
  • Lead Time (days)
    7–15
  • Exports
    80+ countries
SSS

Frequently Asked Questions

6 soru · teknik, montaj ve sipariş bilgileri

No. Standard gabion walls do not require a rigid concrete foundation. A level bed of stone or gravel sub-fill is sufficient. The flexible structure accommodates ground settlement and minor movement. A geotechnical survey is recommended for walls carrying high retaining loads.
No. Fill stone (granite, basalt, limestone, gravel) is sourced by the project owner from a local quarry or supplier. Stone size must be larger than the mesh aperture (typically 100–200 mm). If you share the stone type and size available in your region, we will provide technical guidance on suitability.
The 70–85 μm zinc layer applied to EN ISO 1461 provides corrosion resistance exceeding 50 years in normal outdoor conditions. Additional protective coating may be recommended for coastal or chemical environments.
1030–1430 mm is sufficient for garden boundary walls and decorative terracing. 1630–2030 mm is recommended for retaining walls and level-change management. Heights above 2030 mm may require a specialist engineering calculation; please share the site conditions and load values.
Yes. A timber, metal, or concrete coping stone can be placed on top of the gabion wall to create a seating bench or terrace boundary feature. This application is particularly common in residential and park projects.
When fill material is sourced from local stone, transport-related carbon footprint is minimised. The permeable structure reduces soil erosion and manages surface water run-off. Over time, moss and small plants grow through the basket, fully integrating the wall into its surroundings.
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